Fly Ash Bricks Vs. Red Bricks

Fly Ash Bricks Vs. Red Bricks: Making the Right Choice for Your Home

Choosing the right bricks can be one of the most crucial decisions you make when planning your dream home. Bricks are the backbone of your structure, and their quality is crucial because it affects everything from durability and strength to cost and sustainability. The most common available options today are fly ash bricks or red bricks.

At Sakshi Chem Sciences Pvt. Ltd., with over 20 years of experience in construction chemicals, we know how important it is to make an informed decision. Let’s set aside the issue of Fly Ash Bricks Vs Red Bricks, talk about differences, applications, and which could be better for your construction project.

What are Fly Ash Bricks?

Fly ash bricks are manufactured by combining industrial waste, primarily fly ash (a waste byproduct produced from coal-burning power plants), along with cement, sand, and water. Fly ash is processed into bricks with unique machinery and steamed under pressure for curing, allowing the bricks to attain uniformity, light weight and durability.

Some Key Properties of a Fly Ash Brick are:

  • High compressive strength (75-100 kg/cm²)
  • Uniform size and smooth finish
  • Reduced water absorption (6-12%)
  • Lightweight, convenient to transport
  • Eco-Friendly, Sustainable

Advantages of Fly Ash Bricks:

The environmentally friendly: They recycle industrial waste, and reduce clay extraction for making bricks.

Cost-Effective: Less mortar and faster installation result in reduced costs.

Durability & Strength: Higher compressive strength than traditional red brick.

Energy Efficient: Lower energy requirements for manufacturing.

Disadvantages of Fly Ash Bricks:

Fly ash bricks can be smoother with less bonding strength.

Most builders use additives like Clay Bricks Hardener or a stronger mortar to compensate.

What Are Red Bricks?

Also known as clay bricks, red bricks have been around for centuries, made from natural clay soil fired in kilns. Red bricks are commonly found everywhere and offer aesthetics that have been used and accepted for ages.

Properties of Red Bricks:

  • Compressive strength: 30–35 kg/cm²
  • Water absorption: 20–25%
  • Heavy, or less uniform
  • Traditional reddish-brown color

Pros of Red Bricks:

  • Traditional Aesthetics: Aesthetically pleasing with a proven history.
  • Widely Found: Readily found throughout India.
  • Good Organizational Bond: Their rough surface helps the mortar to stick better.

Cons of Red Bricks:

  • Shape and size are not uniform, resulting in lots of waste.
  • Absorbs too much water, which affects the durability.
  • Bad for the environment – requires large amounts of clay that can degrade the soil.
  • Selection is heavy, requiring more labor to transport and install.

Fly Ash Bricks Vs. Red Bricks: A Quick Comparison

ParameterFly Ash BricksRed Bricks
MaterialFly ash, cement, sand, additivesClay soil
Shape & SizeMachine-made, uniformHand-molded, irregular
Strength75–100 kg/cm²30–35 kg/cm²
Density1700–1850 kg/m³1600–1750 kg/m³
Water Absorption6–12%20–25%
Weight~2.6 kg per brick~3.5 kg per brick
Wastage2–5%10%+
Cost₹4–6 per brick₹5–8 per brick
Environmental ImpactEco-friendly, uses waste materialEnvironmentally harmful, uses fertile soil

Installation & Ease of Use

Fly Ash Bricks: These bricks are uniform and lightweight, reducing the need for thick mortar joints. They are faster, cleaner, and more economical to construct.

Red Bricks: These bricks have irregularity in size, which requires more mortar, and skilled labor is needed to ensure proper alignment.

Many builders use construction additives, such as Clay Bricks Hardener, to improve the bonding in both types, for enhanced durability and stability.

Regulatory Standards & Certifications

In comparison to Fly Ash Bricks Vs. Red Bricks, there are regulatory sides to consider as well:

Fly Ash Bricks: Requires environmental clearance and State Pollution Control Board norms compliance.

Red Bricks: Compliance to IS 1077:1992, which references clay bricks. Red bricks are taking more scrutiny, however, due to environmental issues.

Future of Brick Technology

The future for Construction is shifting towards eco-friendly & sustainable options. With trends of mobile brick-making machines, plants becoming automated, and chemical additives becoming common (such as water reducers & hardeners), fly ash bricks are posited to take the market in the coming time.

At Sakshi Chem Sciences, our chemistry requires advanced R&D to produce high-performance chemical solutions, like Clay Bricks Hardener, which improve the durability, bonding and performance of both fly ash and red bricks.

Clay Bricks Hardener
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Final Thoughts

It is up to you to decide between Fly ash bricks and red bricks, depending on what you value. If culture and ease of access matter to you, then red bricks may suit your needs. Yet if you need consistency, strength, and you value access to lower-cost solutions, then fly ash bricks are the right choice for you.

As a part of our commitment to sustainable construction, Sakshi Chem Sciences Pvt. Ltd. provides solutions to enhance traditional construction by means of innovative products such as Clay Bricks Hardener and various high-quality chemical additives.

Ongoing over two decades of experience, we can help builders build durable, low-cost, logistics-friendly, and future-ready buildings.

FAQs

Q1. Which brick is better for modern construction?

Fly ash bricks are more durable, stronger, and sustainable, making them a better solution for today’s construction.

Q2. Do fly ash bricks require special additives?

Yes, in some cases, using various additives gives Fly ash bricks better adhesion, for example, Clay Bricks Hardener, or using a high-quality mortar can improve bonding with fly ash bricks.

Q3. Are red bricks less expensive than Fly ash bricks?

Not necessarily. Red bricks may initially be slightly more costly than Fly ash bricks, plus you may incur additional labor/mortar costs due to waste.

Q4. Which brick is more sustainable?

Fly ash bricks, made from recycled industrial waste products and help prevent soil erosion.

Q5. Are fly ash bricks ideal in all climate types?

Yes, they have a higher resistance to water and better insulation quality, so they can be used in varying climates without compromising life span.

Author: Sagar Telrandhe

Sagar Telrandhe is a Construction Engineer with a B.Tech in Construction Engineering & Management. Passionate about infrastructure development, project planning, and sustainable construction, he specializes in modern construction techniques, project execution, and quality management, contributing to efficient and innovative building.