Modern Precast System and Modular Construction
The precast system and modular construction are amongst the most modern ways of construction of structures which are beneficial in construction and considerably saves time.
Building houses is necessary as there is a growing demand for housing across the country due to the increasing population. The Houses need to be constructed within a specific timeframe and affordable which means an economical budget which is within the reach of people.
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The foundation of the building should be strong and should be a long-lasting structure as a huge construction cost is involved in building structures due to which they should last for a longer duration.
Factors such as selecting the type of construction material that needs to be used for building houses or infrastructural projects are essential. The method for the construction of houses also varies.
Quick setting up of the structures is necessary as it saves time, money, and labor. Due to this innovative construction techniques are being used.
3D modules are trending in market but not very handy:
Currently, there is a growing demand for the pre-designed standard box design as it helps in the quick setting up of structures for industrial premises or residential apartments. The 3D design of the room-sized 3D modules in pre-casting is being used.
The modules can be manufactured using pre-cast concrete panels including electrical cabling, finishing, plumbing, and sockets. A villa can be assembled within 48 hours with the help of pre-cast concrete by transporting it to the site. The time taken for the preparation of the concrete is separate, compared to the time taken for assembling at the site.
Though the precast system helps in the quick setting up of the structures, still it has some disadvantages as well. The 3D module pre-cast concrete is very heavy as it may sometimes weigh more than 30 tons.
Handling, shifting, and lifting such a heavy-weight module is difficult. While shifting the module from one place to another the module may get damaged sometimes.
The possibility is that the precast concrete structure can be costlier as compared to constructing pillars and columns on-site. The use of 3D molds for production at factory sites can be applicable to the bathroom and elevator shaft modules.
It is important to understand that there should be a balance between how heavy and complex precast concrete structures are feasible to manufacture at the factory site.
The scope for architectural design is very limited if the structure is completely built using 3D design.
Modern pre-cast activity offers practicality and helps in saving costs:
Modern design pre-cast concrete is suitable for all building structures, like the earthquake zone-prone areas and the areas where thunderstorm takes place. Precast concrete can be used as a main material for the construction of buildings or else as a structural component.
When the target is to build energy-efficient and high-quality buildings pre-cast concrete has been repeatedly selected as the method of construction. Precast concrete is a proven method for industrialized building method.
Even if the installation of the precast takes place at the construction site the main part of the building is being transferred from the chaos of the building site to the controlled organized factory condition. In this way, the construction is done in the quickest possible time and in a safe manner.
The use of precast concrete construction helps in saving lots of money compared to any other alternate method of construction.
For residential buildings, the span of prestressed precast hollow core slabs can be from 8 to 12 meters. The external insulated precast concrete wall panels can serve as the only load-carrying walls.
The pre-stressed hollow core slabs can save up to 45% in concrete material compared to the pre-casting in 3D mold.
Besides the self-weight of hollow core slabs being low, the quantity of pre-stressing steel can as well be reduced by 30 percent. On average it helps the contractor save 14 tons of concrete and approximately 250 kg of steel.
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Optimized production process:
The modern automated precast concrete production plant completes the precast production process, from 3D design to the construction site.
The production lines are well-equipped with up-to-date software, modern table circulation, and state-of-the-art production machinery.
The automated functions cover the planning, monitoring and controlling the process of building blocks which are acceptable for the buildings.
A good quality building consists of various requirements from prospective home buyers. The structure should be cost-effective with easy affordability, adequate space to live inside the house, a strong foundation base with good structure quality, and should be based in good neighborhoods. It is necessary that the housing structure being built should match the expectations of the valued customers.
The good quality of construction and low life cycle costs of the precast building help in making an attractive choice for the homebuyers.
With the lower construction time taken and cost-effective structures, there can be multiple choices for the customers to buy properties in large-size housing projects.
Conclusion:
The 3D design structures are amongst the ones that are popular in demand for structures with box design. In 3D design structures the pillars can be pre-built along with the electrical cabling, plumbing, and sockets.
This process helps in building the structures very quickly, which helps in saving time. The only drawback of the 3D design structure is that the weight of the structure is very heavy.
Modern design precast concrete is amongst another process of building strong sustainable structures. For building the best quality structures the method of pre-cast concrete system is used.
The pre-cast structures help in saving the quantity of material being used of concrete and steel thus making it cost-effective structures.